Complete Thermoforming Manufacturing Solutions: Quality Across Diverse Industries

U.S.A based custom thermoforming manufacturer specializing in plastic vacuum thermoforming services, pressure thermoforming, twin-sheet forming, and composite compression thermoforming.

Operating from Holland, Michigan, we support OEMs across industrial, medical, office furniture, marine, and transportation markets with low-risk thermoforming tooling manufacturers, fast lead times, and production-ready parts.

Our core advantages of thermoforming is process selection. We do not force every part into one forming method. Instead, we engineer the correct thermoforming process based on surface finish requirements, structural performance, tolerances, volume, and cost targets.

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Why Partner with Om Raj Tech for Custom Plastic Thermoforming Manufacturers Company?

We operate under a disciplined manufacturing quality assurance system designed to deliver high-quality thermoforming with consistent, repeatable thermoformed parts across both prototype tooling and full-scale production programs, supporting rapid prototyping, prototype manufacturing, and long-term production needs.

ISO 9001 certified quality management system supporting strict quality control process in manufacturing
Documented process controls from forming through secondary operations to ensure stable quality production
In-process inspections to maintain dimensional and cosmetic consistency as part of our manufacturing quality assurance
Material traceability and controlled handling procedures aligned with high quality thermoforming standards

This quality-first approach reduces variability, improves part reliability, and strengthens the overall quality control process in manufacturing, supporting regulated, performance-critical applications and efficient rapid prototyping services without compromising quality.

We operate a broad range of plastic thermoforming machine platforms, including pressure thermoforming machine and vacuum plastic forming machine technologies, enabling both small precision parts and large-format components to be produced in-house. As experienced users of equipment supplied by leading plastic thermoforming machine manufacturers, we maintain flexibility across a wide range of production needs.

Maximum forming size: up to 120 in × 72 in
Maximum depth of draw: up to 24 in
Material thickness range: 1 mm to 3/8–1/2 in
Multiple rotary and shuttle machines to support parallel production

This flexibility allows us to adjust output quickly as demand increases—without the long lead times or capital risk associated with high-cost tooling processes.

We support the full thermoforming tooling lifecycle as experienced thermoforming tooling manufacturers, from early-stage development through long-term production, aligned to your volume and performance requirements, while offering low-cost thermoformed tooling solutions.

Tooling & Prototype support with prototype tooling for rapid design validation and fit checks
Production tooling engineered for repeatability and durability
Aluminum and composite tooling based on surface finish requirements
Design-for-thermoforming support to optimize cost and performance

This scalable tooling strategy minimizes upfront investment while ensuring a smooth transition from prototype to production without changing performance expectations.

Our large-part thermoforming capability allows complex, oversized components to be produced efficiently without structural compromise. This approach supports thermoforming large parts for reliable Thermoforming Production in demanding applications.

Single-piece forming for large enclosures and housings, improving plastic parts production efficiency
Controlled draw ratios to prevent excessive thinning while maintaining strength in productive plastics
Support for deep draws and wide surface areas suited for advanced Thermoforming Production needs
Integrated trimming and secondary assembly operations that streamline overall plastic parts production

This capability enables customers to replace multi-part assemblies often used in injection molding production with lighter, stronger, and more cost-effective thermoformed solutions.

Precision Thermoforming Solutions for Scalable and Consistent Production

Built for Low- to Mid-Volume Production

Custom Thermoforming Supplier is ideal when injection molding tooling costs do not make sense. We routinely support programs under 10,000 units per year with production-quality parts, integrated sub-assembly, and plastic parts assembly solutions, all with minimal capital investment.

True Process Expertise

We operate custom vacuum forming, pressure forming, twin-sheet forming, and compression molding under one roof. This also allows us to support mold assembly and downstream product assembly, helping us recommend the correct manufacturing method instead of over-engineering the part.

Injection-Mold-Like Aesthetics Without Injection Tooling

Pressure forming with temperature-controlled aluminum tools allows us to achieve sharp detail, tight radii and consistent textures, delivering Class-A surfaces suitable for visible medical and consumer products.

Our Custom Plastic Thermoforming Manufacturing Service

Vacuum Forming

Pressure Thermoforming

Twin Sheet Thermoforming

Compression Forming

CNC Trimming

Quality Thermoforming

Thermoformed Multi Pieces Sub Assembly Fixture

Sub-assembly Fixtures & Attachments

Thermoforming Machine Single Shuttle Michigan

Thermoforming Manufacturer

WHY OM RAJ TECH

State-of-the-Art Thermoforming Facility In Holland, MI

Our custom thermoforming plastic materials manufacturers operations are based in Holland Michigan inside a family led United States manufacturing facility built around precision reliability and long term partnerships. The business is actively managed by experienced leadership with decades of hands on thermoforming expertise ensuring every project receives direct oversight rather than outsourced decision making. The facility is equipped to support custom vacuum pressure thermoforming products and compression thermoforming under one roof allowing tight control over quality lead times and engineering changes.

With an ISO 9001 certified quality system disciplined process controls and in house tooling capabilities and CNC trimming we consistently deliver production ready parts for industrial medical marine transportation and office furniture applications. Our Michigan location enables close collaboration with customers rapid prototyping and dependable domestic production without the risks associated with offshore supply chains.

100,000SQ FT

9xFORMING MACHINES

6xCNC MACHINES

ISO 9001CERTIFIED

MADE IN USAPRODUCTION

FAMILY OWNEDSINCE DECADES

Industries We Serve For Plastic Thermoforming Manufacturing

AEROSPACE &
DEFENSE

MEDICAL DEVICES

AFTERMARKET

MARINE

FAQ's

1. What determines whether vacuum forming or pressure forming is the right process for my part?

Vacuum forming is best for functional parts with simpler geometry and lower tooling cost requirements. Pressure forming is used when sharp detail tight radii textures or injection molding like surface quality are required on the A side.

2. How much detail can pressure forming achieve compared to injection molding?

Pressure forming can achieve very sharp detail with radii as tight as 10 to 20 thousandths and consistent surface textures using temperature controlled aluminum molds while maintaining lower tooling costs.

3. What is the maximum part size you can thermoform?

We can thermoform parts up to 120 inches by 72 inches with a draw depth of up to 24 inches depending on geometry and material selection.

4. Can you support low volume programs without expensive tooling?

Yes. Thermoforming is ideal for low to mid volume production typically under 10000 parts per year where injection molding tooling costs are not justified.

5. Do you offer prototype and production tooling

We support prototype tooling for design validation as well as production tooling for repeatable long term programs all developed to scale with demand.

6. What materials can you thermoform

We commonly form ABS HIPS PETG acrylic polycarbonate polyethylene TPO nylon Ultem and Kydex depending on structural aesthetic and regulatory requirements.

7. Can you add fasteners or assemblies to the formed parts?

We routinely install threaded inserts rotolock fasteners and other attachment features as secondary operations so parts arrive ready to install.

8. How do you manage wall thickness and part strength?

We design parts around controlled draw ratios typically one to one to minimize thinning and maintain structural integrity especially on deeper draws.

9. Can thermoforming meet specific safety or medical requirements?

Yes. We pressure form medical grade materials such as Kydex with UL94V0 ratings and chemical resistance to meet durability safety and compliance requirements.

10. How do I choose the right thermoforming partner?

When selecting a thermoforming partner, consider their experience, material expertise, production capabilities, and ability to meet industry-specific requirements. At Om Raj Tech, we offer comprehensive thermoforming services with a focus on quality, precision, and customer satisfaction.

Complete Thermoforming Manufacturing Solutions: Quality Across Diverse Industries

Get a Free Quote

Why Partner with Om Raj Tech for Custom Plastic Thermoforming Manufacturers Company?