Insert Molding & Overmolding

Today, we are producing a standout insert molded component that showcases our technical prowess and extensive experience. In this process, our skilled operators precisely position a threaded brass insert into multiple mold cavities before the plastic is injected, forming a unified, robust component with superior strength and durability. Our process employs tight cycle control, automated temperature regulation, and precise pressure management to ensure that each insert is fully encapsulated with optimal bonding.

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    Innovative Insert Molding Solutions for Precision & Efficiency

    This production example is just one of the many insert molding solutions we offer. Leveraging advanced automation and meticulous quality control, we can adapt our process for a wide array of insert molding designs and setups. Our technical capabilities include:

    We design and manufacture specialized multi-cavity molds that accommodate various insert configurations, ensuring high throughput and consistent part quality.

    For specific applications, we integrate automated insertion technology to enhance precision and reduce cycle times, complementing our expert manual processes.

    Our facility employs real-time monitoring systems that track temperature, pressure, and cycle time, enabling immediate adjustments to maintain tight tolerances.

    We work with a broad range of materials—from glass-filled nylons for automotive components to virgin resins for medical devices—to optimize flow, adhesion, and overall part integrity.

    In-line quality checks, including dimensional and visual inspections, guarantee that every molded component adheres to stringent standards. Comprehensive process approval packages (PAP) incorporating DFMEA/PFMEA analyses and control plans further ensure reliable performance across production runs.

    Manufacturing Service

    Expertise Across Industries: ​

    Our insert molding and overmolding solutions serve a multitude of sectors. Our capabilities extend beyond a single process to address diverse production needs:

    Automotive

    We produce components such as gearbox covers and vibration control parts where metal inserts add rigidity and enhance durability in glass-filled nylon parts.

    Medical & Healthcare

    Our processes create precision components with virgin materials and Class A finishes for diagnostic housings and medical assemblies, ensuring both aesthetic and functional quality.

    Consumer Goods:

    Our insert molding capabilities enable the production of intricate components for electronics and appliances, where overmolding improves ergonomics and longevity.

    Defense & Security

    We deliver rugged parts like gun cases and protective housings that require high strength and reliability, even under extreme conditions.

    Industrial & Water Treatment:

    We manufacture key components for water filters and industrial equipment that demand leak-proof, durable designs and excellent chemical resistance.

    Furniture & Outdoor Applications

    Our overmolding process creates components with superior surface finishes and integrated design features, enhancing both functionality and aesthetic appeal.

    Advanced Insert Molding & Overmolding Solutions for Precision & Durability

    With decades of cumulative expertise, Jimdi Plastics—represented by Om Raj Tech Inc—offers a flexible, high-performance insert molding process that can be tailored to your unique design needs. Our commitment to continuous improvement and technological advancement ensures that every component not only meets but exceeds industry standards for precision, durability, and quality. Whether you require small, intricate parts or large, complex assemblies, our insert molding and overmolding solutions deliver reliable, high-value components designed for your specific application.

    Do Insert Molding with Confidence!

    Certifications ISO 9001: 2015 | ITAR Registered | CTQ

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    Contact Us

    Sumeet@OmRajTech.com

    +1 (248) 843 9478

    Novi, Michigan