Our subassembly process integrates thermoformed and metal components to deliver high-performance solutions with ergonomic design and durability. We offer custom kitting, reduce supply chain risks, and optimize costs. Using ultrasonic welding and adhesive bonding, we ensure reliable quality, seamless integration, and enhanced efficiency for superior product performance in demanding environments.
Our adherence to ISO 9001:2015 standards ensures every phase of production, from tooling design to final quality assurance, follows stringent protocols. Detailed process evaluations and in-line quality checks guarantee parts meet exact dimensional and aesthetic requirements.
Equipped with versatile, multi-cavity presses (ranging from 110 to 1100 tons), we offer solutions including tool design, insert molding, sub-assembly, and kitting. Our technical expertise supports the development of high-precision tools and bank builds that transition seamlessly from prototype to full production.
Whether you need a limited run or mass production, our flexible process scales to meet your demand—from thousands to millions of units—without compromising quality or consistency.
Our subassembly process is key to delivering fully integrated, high-performance systems. We expertly combine thermoformed components with parts produced through other manufacturing methods—such as metal components—to create solutions that offer both ergonomic comfort and structural integrity. In addition, we provide subassembly and kitting services tailored to customer specifications, helping to reduce supply chain risks, lower freight costs, and even offer full-fulfillment capabilities. Using advanced techniques like ultrasonic welding and precise adhesive bonding, we ensure every assembled unit meets our high-quality standards and performs reliably in even the harshest environments. This seamless integration minimizes production time while maximizing overall product performance.
